Toyota Venza manuals

Toyota Venza: Installation

INSTALLATION

PROCEDURE

1. INSTALL COOLER CONDENSER ASSEMBLY

(a) Install the cooler condenser assembly with the 4 bolts.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

HINT:

If the condenser is replaced with a new one, add compressor oil to the new condenser.

Capacity:

40 cc (1.35 fl.oz.)

Compressor oil:

ND-OIL 8 or equivalent


2. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

(a) Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser assembly.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring on the air conditioning tube and accessory.

NOTICE:

Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.

(d) Install the air conditioning tube and accessory on the cooler condenser assembly with the bolt.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}


3. CONNECT COOLER REFRIGERANT DISCHARGE HOSE

(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring on the discharge hose.

NOTICE:

Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.

(d) Install the discharge hose on the cooler condenser assembly with the bolt.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}


4. INSTALL UPPER RADIATOR SUPPORT


5. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY

(a) Install the hood lock support sub-assembly with the 2 bolts.

Torque:

12 N·m {122 kgf·cm, 9 ft·lbf}


(b) Engage each clamp.


6. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)


7. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)


8. INSTALL LOW PITCHED HORN ASSEMBLY


9. INSTALL HIGH PITCHED HORN ASSEMBLY


10. INSTALL INLET NO. 1 AIR CLEANER


11. INSTALL BATTERY


12. INSTALL AIR CLEANER CASE


13. INSTALL AIR CLEANER CAP WITH HOSE


14. INSTALL INLET NO. 2 AIR CLEANER


15. INSTALL RADIATOR GRILLE


16. INSTALL COOL AIR INTAKE DUCT SEAL


17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).


18. CHARGE WITH REFRIGERANT


19. WARM UP ENGINE


20. INSPECT FOR REFRIGERANT LEAK


21. INSPECT HOOD SUB-ASSEMBLY


22. ADJUST HOOD SUB-ASSEMBLY


Disassembly
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Reassembly
REASSEMBLY PROCEDURE 1. INSTALL COOLER DRYER (a) Using pliers, install a new cooler dryer to the modulator. (b) Apply sufficien ...

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Precaution
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