INSTALLATION
PROCEDURE
1. INSTALL ENGINE MOUNTING DAMPER
(a) Install the engine mounting damper with the 3 bolts. Torque: 9.0 N·m {92 kgf·cm, 80 in·lbf} |
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2. INSTALL WIRING HARNESS CLAMP BRACKET
(a) Install the bracket with the bolt. Torque: 8.4 N·m {86 kgf·cm, 74 in·lbf} |
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3. INSTALL CHECK VALVE
(a) Connect the 2 vacuum hoses to the intake manifold to install the check valve. |
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(b) Check that the check valve is installed as shown in the illustration. Text in Illustration
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4. INSTALL INTAKE MANIFOLD
(a) Close the tumble control valves. NOTICE: The tumble control valves may be damaged if they are not closed before installing the intake manifold. HINT: Connect the battery to the terminals of the actuator to operate the motor
and close the valves (See page |
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(b) Install a new gasket to the intake manifold. |
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(c) Install the intake manifold by tightening the 6 bolts in the sequence shown in the illustration. Torque: 28 N·m {286 kgf·cm, 21 ft·lbf} |
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(d) Connect the intake air control actuator connector. |
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(e) Attach the 2 clamps to the intake manifold and bracket.
(f) Install the wire harness with the bolt.
Torque:
8.4 N·m {86 kgf·cm, 74 in·lbf}
(g) Install the wire harness bracket with the bolt. Torque: 8.4 N·m {86 kgf·cm, 74 in·lbf} |
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(h) Connect the fuel vapor feed hose, clamp and connector.
(i) Install the 2 wire harness brackets with the 2 bolts. Torque: 8.4 N·m {86 kgf·cm, 74 in·lbf} |
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5. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
6. INSTALL UNION TO CONNECTOR TUBE HOSE
(a) Install the union to connector tube hose to the intake manifold. |
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7. CONNECT NO. 2 VENTILATION HOSE
(a) Connect the No. 2 ventilation hose to the intake manifold. |
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8. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)
(a) Install the vacuum switching valve (for ACIS) with the bolt. Torque: 9.0 N·m {92 kgf·cm, 80 in·lbf} |
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(b) Connect the 2 vacuum hoses, 2 union to connector tube hoses, clamp and connector.
9. INSTALL THROTTLE BODY ASSEMBLY
(a) Install the throttle body assembly (See page
).
10. CONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page ).
11. INSPECT FOR FUEL LEAK
HINT:
(See page ).
Calculation formula for your vehicle
1. Cargo capacity
2. Total load capacity (vehicle capacity weight)
When 2 people with the combined weight of A lb. (kg) are riding in your vehicle,
which has a total load capacity (vehicle capacity weight) of B lb. (kg), the available
amount of cargo a ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT COMPRESSOR WITH PULLEY (SOLENOID VALVE)
(a) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
Condition
...
Speed Signal Circuit
DESCRIPTION
The combination meter assembly receives the vehicle speed signal from this circuit.
The wheel speed sensors produce an output that varies according to the vehicle speed.
The wheel speed sensor output is received by the skid control ECU which u ...