Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE FRONT WHEEL RH
2. REMOVE NO. 1 ENGINE UNDER COVER
3. SEPARATE FRONT FENDER LINER RH
4. REMOVE FRONT FENDER APRON SEAL RH
5. REMOVE V-RIBBED BELT
6. REMOVE CRANKSHAFT PULLEY
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(a) Using SST, hold the crankshaft pulley and loosen the pulley bolt. Further loosen the bolt until 2 or 3 threads are screwed into the crankshaft. SST: 09213-54015 SST: 09330-00021 HINT: Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-80650 (quantity: 2) |
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(b) Using SST and the pulley bolt, remove the crankshaft pulley. SST: 09950-50013 09951-05010 09952-05010 09953-05020 09954-05011 HINT: Apply a lubricant to the threads and end of SST. |
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7. REMOVE TIMING CHAIN COVER OIL SEAL
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(a) Using a screwdriver, pry out the oil seal. HINT: Tape the screwdriver tip before use. NOTICE: Do not damage the surface of the oil seal press fit hole or the crankshaft. |
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Installation
INSTALLATION
PROCEDURE
1. INSTALL TIMING CHAIN COVER OIL SEAL
(a) Apply MP grease to the lip of a new oil seal.
NOTICE:
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(b) Using SST and a hammer, tap in the oil seal until its surface is flush with the timing chain cover edge. SST: 09223-22010 NOTICE:
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2. INSTALL CRANKSHAFT PULLEY
(a) Align the pulley set key with the key groove of the crankshaft pulley.
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(b) Using SST, hold the crankshaft pulley and install the pulley bolt. SST: 09213-54015 SST: 09330-00021 Torque: 260 N·m {2651 kgf·cm, 192 ft·lbf} HINT: Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-80650 (quantity: 2) |
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3. INSTALL V-RIBBED BELT
4. INSTALL FRONT FENDER APRON SEAL RH
5. INSTALL FRONT FENDER LINER RH
6. INSTALL NO. 1 ENGINE UNDER COVER
7. INSTALL FRONT WHEEL RH
Torque:
103 N·m {1050 kgf·cm, 76 ft·lbf}
ReassemblyRemoval
REMOVAL
CAUTION / NOTICE / HINT
HINT:
Use the same procedure for the RH side and LH side.
The procedure listed below is for the LH side.
PROCEDURE
1. REMOVE REAR WHEEL
2. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Remov ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY
NOTICE:
Before installing the transmission control cable assembly, check that the park/neutral
position switch and the shift lever are in neutral.
(a) Pass the control cable from the ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
(a) Align the splines of the shaft and install the drive shaft assembly
LH using a brass bar and a hammer.
NOTICE:
Set the shaft snap ring with the opening fac ...