Toyota Venza manuals

Toyota Venza: Replacement

REPLACEMENT

PROCEDURE

1. REMOVE CENTER EXHAUST PIPE ASSEMBLY

(a) Remove the center exhaust pipe assembly.

HINT:

Refer to the instructions for Removal of the exhaust pipe (See page for 2GR-FE,
for 1AR-FE).

2. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


3. DRAIN DIFFERENTIAL OIL

(a) Using a 10 mm hexagon wrench, remove the rear differential carrier cover plug and gasket.


(b) Using a 10 mm hexagon wrench, remove the rear differential drain plug and gasket to drain the differential oil.


(c) Using a 10 mm hexagon wrench, install a new gasket and the rear differential drain plug.

Torque:

39 N·m {398 kgf·cm, 29 ft·lbf}

(d) Using a 10 mm hexagon wrench, temporarily install the rear differential carrier cover plug.

HINT:

Add differential oil before installing a new gasket and fully tightening the rear differential carrier cover plug.


4. REMOVE ELECTRO MAGNETIC CONTROL COUPLING SUB-ASSEMBLY

(a) Disconnect the electro magnetic control coupling sub-assembly connector and vacuum hose.

NOTICE:

Do not damage the electro magnetic control coupling wire harness.


(b) Remove the 4 bolts.


(c) Using a brass bar and a hammer, tap the electro magnetic control coupling sub-assembly to remove the electro magnetic control coupling sub-assembly from the rear differential carrier assembly.

NOTICE:

Do not drop the electro magnetic control coupling sub-assembly.

5. REMOVE TRANSMISSION COUPLING CONICAL SPRING WASHER

(a) Remove the transmission coupling conical spring washer from the rear differential carrier assembly.

Text in Illustration

*1

Transmission Coupling Conical Spring Washer


6. REMOVE TRANSMISSION COUPLING SPACER

(a) Remove the transmission coupling spacer from the rear differential carrier assembly.

Text in Illustration

*1

Transmission Coupling Spacer


7. REMOVE DIAPHRAGM OIL SEAL

(a) Using SST, remove the diaphragm oil seal from the rear differential carrier assembly.

SST: 09308-10010


8. INSTALL DIAPHRAGM OIL SEAL

(a) Using SST and a hammer, install a new diaphragm oil seal into the rear differential carrier assembly.

SST: 09506-35010

SST: 09554-22010

Oil seal driven in depth (A):

0.7 to 1.3 mm (0.0276 to 0.0511 in.)


9. INSTALL TRANSMISSION COUPLING SPACER

(a) Install the transmission coupling spacer to the rear differential carrier assembly.

Text in Illustration

*1

Transmission Coupling Spacer

NOTICE:

Keep the transmission coupling spacer free of oil and foreign matter.


10. INSTALL TRANSMISSION COUPLING CONICAL SPRING WASHER

(a) Install the transmission coupling conical spring washer to the rear differential carrier assembly as shown in the illustration.

Text in Illustration

*1

Transmission Coupling Conical Spring Washer

NOTICE:

Keep the transmission coupling conical spring washer free of oil and foreign matter.


11. INSTALL ELECTRO MAGNETIC CONTROL COUPLING SUB-ASSEMBLY

(a) Using a scraper and wire brush, remove the seal packing from the rear differential carrier assembly and electro magnetic control coupling sub-assembly.

NOTICE:

  • Do not damage the contact surface.
  • Be sure to completely remove all seal packing from the rear differential carrier assembly and electro magnetic control coupling sub-assembly.
  • Do not allow the removed seal packing to enter the rear differential carrier assembly and electro magnetic control coupling sub-assembly.

(b) Using a non-residue solvent, remove grease and oil from the contact surfaces of the rear differential carrier assembly and the electro magnetic control coupling sub-assembly.

NOTICE:

Do not damage the contact surface.

(c) Apply seal packing to the areas indicated in the illustration of the rear differential carrier assembly.

Text in Illustration

*a

20 mm (0.787 in.)

*b

1.0 mm (0.0394 in.)

*c

1.4 mm (0.0551 in.)

*d

3.0 mm (0.118 in.)

*d

2.0 mm (0.0787 in.)

Seal packing:

Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

NOTICE:

  • Start applying seal packing within range (A).
  • Make sure that the clearance from the center of the bead is within 1 mm (0.0394 in.).
  • Apply seal packing in a continuous bead 2 to 3 mm (0.0787 to 0.118 in.) in diameter.
  • If there is an area where seal packing is not applied in a continuous bead, be sure to apply seal packing by overlapping the ends of the bead at least 10 mm (0.394 in.).
  • Stop applying seal packing after allowing it to overlap with the beginning of the bead by at least 10 mm (0.394 in.) within range (A) in the illustration.
  • Install the electro magnetic control coupling sub-assembly within 10 minutes after applying seal packing. If the electro magnetic control coupling sub-assembly is not installed within 10 minutes after applying seal packing, completely remove and then reapply seal packing.
  • After installing the electro magnetic control coupling sub-assembly, do not immediately add oil or drive the vehicle for at least 1 hour.

(d) Install the electro magnetic control coupling sub-assembly with the 4 bolts.

Torque:

20 N·m {200 kgf·cm, 14 ft·lbf}

NOTICE:

  • Do not damage the diaphragm oil seal.
  • Do not damage the contact surface of the rear differential carrier assembly and electro magnetic control coupling sub-assembly.

(e) Connect the electro magnetic control coupling sub-assembly connector and vacuum hose.

NOTICE:

Do not damage the electro magnetic control coupling wire harness.


12. ADD DIFFERENTIAL OIL

(a) Remove the rear differential carrier cover plug.


(b) Add differential oil (See page ).


13. INSPECT DIFFERENTIAL OIL


14. INSTALL REAR DIFFERENTIAL CARRIER COVER PLUG


15. INSPECT FOR DIFFERENTIAL OIL LEAK

16. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


17. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


18. INSTALL CENTER EXHAUST PIPE ASSEMBLY

(a) Install the center exhaust pipe assembly.

HINT:

Refer to the instructions for Installation of the exhaust pipe (See page for 2GR-FE,
for 1AR-FE).

19. INSPECT AND ADJUST TRANSFER OIL

(a) Inspect and adjust transfer oil (See page ).


20. INSPECT FOR TRANSFER OIL LEAK

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...

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