INSTALLATION
PROCEDURE
1. INSTALL THERMOSTAT
(a) Install a new gasket to the thermostat.
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(b) Install the thermostat with the jiggle valve facing upward. HINT: The jiggle valve may be set to within 10° on either side of the prescribed position. |
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2. INSTALL WATER INLET
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(a) Install the water inlet with the 2 nuts. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} |
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3. CONNECT NO. 2 RADIATOR HOSE
4. INSTALL GENERATOR ASSEMBLY
5. INSTALL WIRE HARNESS CLAMP BRACKET
6. INSTALL V-RIBBED BELT
HINT:
See page
7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page
).
8. ADD ENGINE COOLANT
9. INSPECT FOR COOLANT LEAK
10. INSTALL COOL AIR INTAKE DUCT SEAL
11. INSTALL NO. 1 ENGINE UNDER COVER
12. INSTALL NO. 2 ENGINE UNDER COVER
13. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
Inspection
Water PumpData List / Active Test
DATA LIST / ACTIVE TEST
1. DATA LIST
Using the Techstream to read the Data List allows the values or states of switches,
sensors, actuators and other items to be read without removing any parts. This non-intrusive
inspection can be very useful because in ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL TRANSFER DRIVEN PINION REAR BEARING
(a) Using SST and a press, press the transfer driven pinion rear bearing
(outer race) to the case.
SST: 09950-60010
09951-00620
SST: 09950-70010
09951-07150
NO ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL POWER OUTLET SOCKET COVER NO.1
(a) Engage the 2 claws to install the power point socket cover.
2. INSTALL POWER POINT SOCKET ASSEMBLY
(a) Engage the 2 c ...