Toyota Venza manuals

Toyota Venza: Installation

INSTALLATION

PROCEDURE

1. INSTALL CHECK VALVE GROMMET

(a) Install a new check valve grommet to the brake booster assembly.

2. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY

(a) Install the brake vacuum check valve assembly to the brake booster assembly.

3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

(a) Temporarily install the lock nut and brake master cylinder push rod clevis to the brake booster assembly.

(b) Set the push rod length as shown in the illustration.

Text in Illustration

*1

Push Rod Length

*2

Lock Nut

*3

Brake Master Cylinder Push Rod Clevis

Standard length*1:

155.1 to 156.1 mm (6.11 to 6.15 in.)


(c) Tighten the lock nut.

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

4. INSTALL BRAKE BOOSTER GASKET

(a) Install a new brake booster gasket to the brake booster assembly.


5. INSTALL BRAKE BOOSTER ASSEMBLY

(a) Install the brake booster assembly to the body with the 4 nuts.

Torque:

13 N·m {130 kgf·cm, 9 ft·lbf}

NOTICE:

Do not damage the brake lines.


6. INSTALL PUSH ROD PIN

(a) Apply lithium soap base glycol grease to the push rod pin.


(b) Connect the brake master cylinder push rod clevis to the brake pedal sub-assembly, and install the push rod pin and a new clip as shown in the illustration.

7. INSTALL NO. 1 VACUUM HOSE CONNECTOR (for 1AR-FE)

(a) Install the No. 1 vacuum hose connector with the 2 nuts.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}


(b) Connect the vacuum hose to the brake booster assembly, and slide the clip to secure the vacuum hose.

8. CONNECT VACUUM HOSE (for 2GR-FE)

(a) Connect the vacuum hose to the brake booster assembly, and slide the clip to secure the vacuum hose.


9. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY


10. FILL RESERVOIR WITH BRAKE FLUID


11. BLEED BRAKE MASTER CYLINDER


12. BLEED BRAKE LINE


13. INSPECT FOR BRAKE FLUID LEAK

14. INSPECT FLUID LEVEL IN RESERVOIR


15. INSPECT AND ADJUST BRAKE PEDAL

HINT:

See page


16. INSTALL SECURITY HORN ASSEMBLY (w/ Security Horn)


17. INSTALL AIR CLEANER CASE (for 1AR-FE)


18. INSTALL AIR CLEANER CASE (for 2GR-FE)


19. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

20. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 1AR-FE)


21. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 2GR-FE)


22. INSTALL OUTER COWL TOP PANEL


23. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


24. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


25. INSTALL FRONT FENDER TO COWL SIDE SEAL RH


26. INSTALL FRONT FENDER TO COWL SIDE SEAL LH


27. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH


28. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH


29. INSTALL FRONT WIPER ARM HEAD CAP


Inspection
INSPECTION PROCEDURE 1. INSPECT BRAKE VACUUM CHECK VALVE ASSEMBLY (a) Check that there is ventilation from the booster to the engine, and no ventilation from the engine to the booste ...

Brake Fluid
...

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