INSTALLATION
PROCEDURE
1. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR
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(a) Install the No. 1 manifold converter insulator to the exhaust manifold converter sub-assembly with the 4 bolts. Torque: 12 N·m {122 kgf·cm, 9 ft·lbf} |
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2. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR
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(a) Install the No. 2 exhaust manifold heat insulator to the exhaust manifold converter sub-assembly with the 2 bolts. Torque: 12 N·m {122 kgf·cm, 9 ft·lbf} |
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3. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
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(a) Install a new gasket onto the cylinder head sub-assembly. |
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(b) Temporarily install the exhaust manifold converter sub-assembly to the cylinder head sub-assembly with the 5 nuts. |
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(c) Tighten the 5 nuts in the order shown in the illustration.
Torque:
35 N·m {357 kgf·cm, 26 ft·lbf}
4. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
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(a) Install the No. 1 exhaust manifold heat insulator to the exhaust manifold converter sub-assembly with the 4 bolts. Torque: 12 N·m {122 kgf·cm, 9 ft·lbf} |
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5. INSTALL NO. 2 MANIFOLD STAY
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(a) Install the No. 2 manifold stay to the exhaust manifold converter sub-assembly and stiffening crankcase assembly with the bolt and nut. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
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6. INSTALL MANIFOLD STAY
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(a) Install the manifold stay to the exhaust manifold converter sub-assembly and stiffening crankcase assembly with the bolt and nut. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
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7. INSTALL AIR FUEL RATIO SENSOR
8. INSTALL FRONT EXHAUST PIPE ASSEMBLY
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(a) Using a vernier caliper, measure the free length of the compression spring. Minimum Free Length: 41.5 mm (1.63 in.) If the length is less than the minimum, replace the compression spring. |
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(b) Temporarily install a new gasket to the exhaust manifold converter sub-assembly.
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(c) Using a plastic hammer and wooden block, tap in the gasket until its surface is flush with the exhaust manifold converter sub-assembly. Text in Illustration
NOTICE:
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(d) Install a new gasket to the center exhaust pipe assembly.
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(e) Install the front exhaust pipe assembly to the exhaust manifold converter sub-assembly and center exhaust pipe assembly with the 2 compression springs and 4 bolts. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
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(f) Connect the heated oxygen sensor connector. |
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9. INSPECT FOR EXHAUST GAS LEAK
10. INSTALL NO. 2 ENGINE UNDER COVER
11. INSTALL NO. 1 ENGINE UNDER COVER
Removal
Exhaust PipeReassembly
REASSEMBLY
PROCEDURE
1. INSTALL STOP LIGHT SWITCH CUSHION
(a) Install the stop light switch cushion to the brake pedal support assembly.
2. INSTALL BRAKE PEDAL PAD
(a) Install the brake pedal pad to the brake pedal support assembly.
3. INSTALL BRAKE PEDA ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT CHARCOAL CANISTER ASSEMBLY
(a) Visually check the charcoal canister assembly.
(1) Visually check the charcoal canister assembly for cracks or damage.
If cracks or damage are found, replace the charcoal canister ...
Terminals Of Ecu
TERMINALS OF ECU
1. CHECK MAIN BODY ECU (DRIVER SIDE JUNCTION BLOCK ASSEMBLY)
(a) Disconnect the main body ECU (driver side junction block assembly) connectors.
(b) Measure the resistance and voltage according to the value(s) in the table
below.
...