REASSEMBLY
CAUTION / NOTICE / HINT
HINT:
Perform "Inspection After Repair" after replacing the cylinder head sub-assembly (See page ).
PROCEDURE
1. INSTALL SPARK PLUG TUBE
HINT:
When using a new cylinder head, the spark plug tubes must be replaced.
(a) Apply adhesive onto the shaded area of a new spark plug tube. Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent. Standard application width: 2.0 mm (0.0787 in.) NOTICE:
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(b) Using a wooden block and hammer, tap in the spark plug tube to the specified protrusion height. Standard protrusion height: 112 mm (4.41 in.) NOTICE: To avoid tapping in the spark plug tube too far, measure the protrusion height while tapping it. |
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2. INSTALL CYLINDER HEAD STUD BOLT
(a) Using an E7 "TORX" socket wrench, install the cylinder head stud bolts. Torque: 6.5 N·m {66 kgf·cm, 58 in·lbf} |
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3. INSTALL NO. 1 STRAIGHT SCREW PLUG
(a) Using a 10 mm hexagon wrench, install 3 new gaskets and the 3 straight screw plugs. Torque: 44 N·m {449 kgf·cm, 32 ft·lbf} |
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4. INSTALL NO. 2 STRAIGHT SCREW PLUG
(a) Using a 14 mm hexagon wrench, install a new gasket and the straight screw plug. Torque: 78 N·m {795 kgf·cm, 58 ft·lbf} |
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5. INSTALL VALVE SPRING SEAT
(a) Install the valve spring seats to the cylinder head.
6. INSTALL VALVE STEM OIL SEAL
(a) Apply a light coat of engine oil to new oil seals.
Text in Illustration
*A |
for Intake Side |
*B |
for Exhaust Side |
*a |
Gray (for Intake Side) |
*b |
Black (for Intake Side) |
*c |
Black (for Exhaust Side) |
*d |
Gray (for Exhaust Side) |
NOTICE:
Pay attention when installing the intake and exhaust oil seals. For example, installing the intake oil seal onto the exhaust side or installing the exhaust oil seal onto the intake side can cause installation problems later.
HINT:
The intake side valve stem oil seals is gray or black.
The exhaust side valve stem oil seals is black or gray.
(b) Using SST, push in the intake and exhaust valve oil seals. SST: 09201-41020 NOTICE: Failure to use SST will cause the seal to be damaged or improperly seated. |
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7. INSTALL INTAKE VALVE
(a) Apply plenty of engine oil to the tip area of the intake valve shown in the illustration. |
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(b) Install the valve, compression spring and spring retainer to the cylinder head.
NOTICE:
Install the same parts in the same combination to their original locations.
(c) Using SST and wooden blocks, compress the spring and install the retainer locks. SST: 09202-70020 09202-00010 |
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(d) Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit. NOTICE: Be careful not to damage the retainer. |
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8. INSTALL EXHAUST VALVE
(a) Apply plenty of engine oil to the tip area of the exhaust valve shown in the illustration. |
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(b) Install the valve, compression spring and spring retainer to the cylinder head.
NOTICE:
Install the same parts in the same combination to their original locations.
(c) Using SST and wooden blocks, compress the spring and install the retainer locks. SST: 09202-70020 09202-00010 |
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(d) Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit. NOTICE: Be careful not to damage the retainer. |
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Black Screen
PROCEDURE
1.
CHECK DISPLAY SETTING
(a) Check that the display is not in screen off mode.
OK:
The display setting is not in screen off mode.
NG
CHANGE SCREEN TO SCREEN ON MODE
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Diagnostic Trouble Code Chart
DIAGNOSTIC TROUBLE CODE CHART
HINT:
If a trouble code is displayed during the DTC check, inspect the trouble areas
listed below for that code. For details of the code, refer to the following "See
page".
Power back door system
DTC C ...
Replacing a flat tire
Chock the tires.
Slightly loosen the wheel nuts (one turn).
Turn the tire jack portion “A” by hand until the notch of the jack is in contact
with the jack point.
Raise the vehicle until the tire is slightly raised off the ground.
Remove a ...