DISASSEMBLY
PROCEDURE
1. REMOVE MAGNETIC SWITCH ASSEMBLY
(a) Remove the nut and disconnect the lead wire from the magnetic switch. |
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(b) Remove the 2 screws holding the magnetic switch to the starter drive housing. |
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(c) Remove the magnetic switch.
(d) Remove the return spring and plunger from the starter drive housing.
2. REMOVE STARTER YOKE ASSEMBLY
(a) Remove the 2 through-bolts, and pull out the starter yoke together with the commutator end frame. |
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(b) Remove the starter yoke from the commutator end frame. |
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3. REMOVE STARTER ARMATURE PLATE
(a) Remove the armature plate from the starter yoke. |
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4. REMOVE STARTER COMMUTATOR END FRAME COVER
(a) Using a screwdriver, pry out the commutator end frame cover. |
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5. REMOVE STARTER ARMATURE ASSEMBLY
(a) Using snap ring pliers, remove the snap ring and plate washer. NOTICE: Do not drop the starter armature assembly. Text in Illustration
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(b) Remove the armature from the commutator end frame.
6. REMOVE PLANETARY GEAR
(a) Remove the 3 planetary gears from the starter drive housing. |
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Removal
REMOVAL
PROCEDURE
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-)
battery terminal to disable the SRS system.
NOTICE:
When disconnecting the cable, some systems ne ...
Reassembly
REASSEMBLY
CAUTION / NOTICE / HINT
NOTICE:
Before installation, apply high temperature grease to the parts indicated by
arrows (See page ).
PROCEDURE
1. INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for 2WD)
(a) Install the No. 2 p ...
Disposal
DISPOSAL
CAUTION / NOTICE / HINT
CAUTION:
Before performing pre-disposal deployment of any SRS part, review and closely
follow all applicable environmental and hazardous material regulations. Pre-disposal
deployment may be considered hazardous material ...