Toyota Venza manuals

Toyota Venza: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL GENERATOR ROTOR ASSEMBLY

(a) Place the drive end frame on the clutch pulley.

(b) Install the generator rotor assembly to the drive end frame.


2. INSTALL GENERATOR CLUTCH PULLEY

(a) Temporarily install the clutch pulley onto the rotor shaft.

(b) Mount the generator drive end frame in a vise tightly.

(c) Confirm SST (A) and (B) shown in the illustration.

Text in Illustration

*1

SST (A)

*2

SST (B)

SST: 09820-63021


(d) Place the rotor shaft end into SST (A).

Text in Illustration

*1

Rotor Shaft

*2

SST (A)


(e) Fit SST (B) to the clutch pulley.

Text in Illustration

*1

Clutch Pulley

*2

SST (B)

*3

SST (A)


(f) Tighten the pulley by turning SST (B) in the direction shown in the illustration.

Text in Illustration

*1

SST (B)

*2

SST (A)

*3

Fulcrum Length 400 mm

Torque:

without SST :

80 N·m {816 kgf·cm, 59 ft·lbf}

with SST :

64 N·m {653 kgf·cm, 47 ft·lbf}

NOTICE:

  • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 400 mm (1.312 ft.).
  • This torque value is effective when SST is parallel to the torque wrench.
  • Check that the drive end frame is secured in the vise tightly.
  • Hold SST (A) tightly during the operation.

(g) Remove SST from the generator assembly.

(h) Check that the clutch pulley rotates smoothly.

(i) Install a new clutch pulley cap to the clutch pulley.

3. INSTALL GENERATOR COIL ASSEMBLY

(a) Place a new generator washer on the generator rotor.


(b) Using a deep socket wrench (21 mm) and a press, slowly press in the generator coil assembly.

Text in Illustration

*1

Deep Socket Wrench (21 mm)


(c) Install the 4 bolts.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}


4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY

(a) While pushing the 2 brushes into the generator brush holder assembly, insert a 1.0 mm (0.0394 in.) pin into the brush holder hole.

Text in Illustration

*1

Pin


(b) Install the brush holder assembly to the generator coil with the 2 screws.

Torque:

1.8 N·m {18 kgf·cm, 16 in·lbf}


(c) Pull out the pin from the generator brush holder.

Text in Illustration

*1

Pin

5. INSTALL TERMINAL INSULATOR

(a) Install the terminal insulator to the generator coil.

NOTICE:

Be sure to install the terminal insulator in the correct direction.


6. INSTALL GENERATOR REAR END COVER

(a) Install the generator rear end cover to the generator coil with the 3 nuts.

Torque:

4.6 N·m {47 kgf·cm, 41 in·lbf}


Installation
INSTALLATION PROCEDURE 1. INSTALL GENERATOR ASSEMBLY (a) Install the wire harness clamp with the bolt. Torque: 8.4 N·m {86 kgf·cm, 74 in·lbf} ...

Networking
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Inspection
INSPECTION PROCEDURE 1. INSPECT GENERATOR CLUTCH PULLEY (a) Hold the generator rotor using SST, and turn the clutch pulley clockwise to check that the outer ring locks. SST: 09820-63021 Text in Illustration *1 ...

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