Toyota Venza manuals

Toyota Venza: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL GENERATOR ROTOR ASSEMBLY

(a) Place the drive end frame on the clutch pulley.

(b) Install the generator rotor assembly to the drive end frame.


2. INSTALL GENERATOR CLUTCH PULLEY

(a) Temporarily install the clutch pulley onto the rotor shaft.

(b) Mount the generator drive end frame in a vise tightly.

(c) Confirm SST (A) and (B) shown in the illustration.

Text in Illustration

*1

SST (A)

*2

SST (B)

SST: 09820-63021


(d) Place the rotor shaft end into SST (A).

Text in Illustration

*1

Rotor Shaft

*2

SST (A)


(e) Fit SST (B) to the clutch pulley.

Text in Illustration

*1

Clutch Pulley

*2

SST (B)

*3

SST (A)


(f) Tighten the pulley by turning SST (B) in the direction shown in the illustration.

Text in Illustration

*1

SST (B)

*2

SST (A)

*3

Fulcrum Length 400 mm

Torque:

without SST :

80 N·m {816 kgf·cm, 59 ft·lbf}

with SST :

64 N·m {653 kgf·cm, 47 ft·lbf}

NOTICE:

  • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 400 mm (1.312 ft.).
  • This torque value is effective when SST is parallel to the torque wrench.
  • Check that the drive end frame is secured in the vise tightly.
  • Hold SST (A) tightly during the operation.

(g) Remove SST from the generator assembly.

(h) Check that the clutch pulley rotates smoothly.

(i) Install a new clutch pulley cap to the clutch pulley.

3. INSTALL GENERATOR COIL ASSEMBLY

(a) Place a new generator washer on the generator rotor.


(b) Using a deep socket wrench (21 mm) and a press, slowly press in the generator coil assembly.

Text in Illustration

*1

Deep Socket Wrench (21 mm)


(c) Install the 4 bolts.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}


4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY

(a) While pushing the 2 brushes into the generator brush holder assembly, insert a 1.0 mm (0.0394 in.) pin into the brush holder hole.

Text in Illustration

*1

Pin


(b) Install the brush holder assembly to the generator coil with the 2 screws.

Torque:

1.8 N·m {18 kgf·cm, 16 in·lbf}


(c) Pull out the pin from the generator brush holder.

Text in Illustration

*1

Pin

5. INSTALL TERMINAL INSULATOR

(a) Install the terminal insulator to the generator coil.

NOTICE:

Be sure to install the terminal insulator in the correct direction.


6. INSTALL GENERATOR REAR END COVER

(a) Install the generator rear end cover to the generator coil with the 3 nuts.

Torque:

4.6 N·m {47 kgf·cm, 41 in·lbf}


Installation
INSTALLATION PROCEDURE 1. INSTALL GENERATOR ASSEMBLY (a) Install the wire harness clamp with the bolt. Torque: 8.4 N·m {86 kgf·cm, 74 in·lbf} ...

Networking
...

Other materials about Toyota Venza:

Intermediate Shaft Speed Sensor "A" Circuit (P0791,P0793)
DESCRIPTION This sensor detects the rotation speed of the counter gear which shows the output speed of transaxle. By comparing the input turbine speed signal (NT) with the counter gear speed sensor signal (NC), the TCM detects the shift timing of the gear ...

Seat Heater Control
Components COMPONENTS ILLUSTRATION Installation INSTALLATION PROCEDURE 1. INSTALL SEAT HEATER CONTROL SUB-ASSEMBLY (a) Engage the clamp and install the seat heater control sub-assembly. (b ...

Open in Stop Light Switch Circuit (C1249/49)
DESCRIPTION The skid control ECU (housed in the actuator assembly) inputs the stop light switch signal and the condition of brake operation. The skid control ECU has an open detection circuit, which outputs this DTC when detecting an open in the stop lig ...

© 2016-2020 Copyright www.tovenza.com

0.2165